Flexible Furnace Concepts for Vacuum Heat Treatment Combined with High-pressure Gas Quenching

IN the past five years the process combination of vacuum hardening, respectively vacuum carburizing with high-pressure gas quenching was successfully introduced to the market, especially in the manufacture of gears. In the meantime furnace concepts for various applications are available to the industry. In the following report three plant varieties are introduced, which differ in process flexibility and throughput. This report also explains criteria for the selection of a furnace in view of the existing application requirements. Besides this a short introduction is given into the vacuum carburizing process and the high-pressure gas quenching technology.     

铝双晶晶界的内耗峰

用受迫振动法测量了夹角为60°和129.5°的铝双晶的内耗,都观测到一个温度内耗峰,峰巅温度是200℃左右(频率1Hz)激活能为0.88eV对于这个内耗峰的机制做了初步解释。     

含共晶碳化物Fe—Cr—Mn合金在高温含硫气氛中的腐蚀研究

对含碳量为０．５０－２．６３％的Ｆｅ－Ｃｒ－Ｍ合金在８００℃下含硫混合气氛中进行腐蚀试验。用Ｘ射线物相分析法分析了腐蚀产物种类及其相对含量，观察测定了元素在腐蚀产物中的分布及试样亚表层共晶碳化物的腐蚀行为。     

Modelling of the plasma-MIG welding temperature field

A three-dimensional simulation model for the plasma-MIG welding process, which takes the interaction between the plasma arc and MIG arc into account, is presented and the quasi-steady temperature fields on the workpiece are calculated with the model. The 10 mm-5A06 aluminum alloy is welded and the temperature fields are measured with the thermoelectric couple. The simulation results and measured results show that the biggest deviation of peak temperature between them is below 20 ℃, which indicates good coincidence between the simulation and measurement.     

激光毛面钢板的使用性能

介绍了激光毛面钢板的表面形貌特征及其对钢板使用性能的影响。激光毛面钢板有较小的摩擦系数和较高的抗擦伤能力，有很好的冲压流动性和塑性变形能力以及表面光亮度。     

车辆热交换器铝合金管的高频焊接

管材所用铝合金带料为三层复合材料,外层为Al-Si钎料层,中间为Al-Mn芯材,内层为Al-Zn防腐层。带材经成型机组成型后经高频焊接而成。研究表明:采用高频焊接铝合金管焊缝成形美观、无气孔等缺陷,焊速高,焊缝微观组织均匀,是一种理想的焊接工艺。     

齿轮激光热处理工艺试验与结果分析

提出了采用轴向分齿扫描法进行齿轮激光热处理的工艺，并对试验结果进行了理论分析，采用该工艺，可得到均匀的齿面硬度和较为理想的齿面硬化层分布状态，热处理变形小，可保证6－8级精度齿轮的原有精度等级，齿面可获得较大的残余压应力，有利于提高齿轮疲劳寿命。     

搅拌摩擦焊及其研究现状

搅拌摩擦焊是20世纪90年代初发明的一种固相连接技术，可以焊接通常 熔焊方法难以焊接的铝合金、钛合金等，并且具有一系列独特的优点，介绍了搅拌摩擦焊的工艺过程，分析了搅拌摩擦焊的特点、焊缝组织和性能以及影响搅拌摩擦焊的因素，综述了搅拌摩擦焊的国内外研究现状。     

Effects of different metallurgical processing on microstructures and mechanical properties of inconel alloy 783

Different metallurgical processing, including the standard heat treatment, heat treatment without β aging, addition of high amount of Cr, and long-term isothermal exposure, was conducted on superalloy Inconel 783. For these processed materials, the tensile property and hardness at room temperature and stress relaxation behavior at 650 °C were examined. The testing results showed that isothermal exposure and heat treatment without β aging slightly enhanced the yield strength of alloy 783 at room temperature as well as all metallurgical processing in this study produced an identical stress relaxation behavior at 650 °C. The microstructure variation with different processing was analyzed using optical microscope, scanning electron microscopy (SEM), and transmission electron microscopy (TEM).     

MoSz在空间对接摩擦材料烧结过程中的行为变化

采用粉末冶金技术制备了空间对接用铜基摩擦材料，利用X射线衍射及定量化学分析技术对MoS2在材料烧结过程中的变化行为及与其他组元之间的作用进行研究。结果表明，MoS2在加压烧结过程中存在三个方面的反应：在高温下分解成Mo和S,并造成了S元素的损失；与Cu作用形成了复杂的铜钼硫化合物；与Cu反应生成了Cu的硫化物，该类化合物具有与MoS2相类似的层状结构，有一定的润滑作用。MoS2高温分解后或MoS2与Cu反应产生的Mo元素与石墨反应形成了Mo的碳化物。另外，双飞粉的加入不仅与材料中的Mo元素作用形成CaMoO4并且改变了铜钼硫化合物、Cu的硫化物以及Mo的碳化物中各元素的麾尔比。